Manufacturing Process

Our efficient manufacturing process caters to all steps to reduce wastage and optimize productivity. It consists of the following:

1Iron Ore Mining
We have 106 hectare of mines in Chhattisgarh rich in iron ore. Our mining methods are thus driven by an environmental friendly yet active exploration, mining and development programme leading to efficient raw material mining for all the integrated manufacturing and production processes.
 
 
 
 
 
 
2Pellets
One of the few companies in India having iron ore palletisation plant. The process involves conversion of iron ore fines in to iron ore pellets.
 
 
 
 
 
 
3Directly Reduced Iron
The high grade sponge iron produced is uniform and consistent in quality and the low phosphorous content makes it ideal for industrial usage.
 
 
 
 
 
 
4Induction Furnace
The electrical furnace is used efficiently and heat is applied using induction heating of metal.
 
 
 
 
 
 
5Ladle Refining System
Ladle refining furnaces are used to cast billets from sponge iron pellets. These are then used for pre rolling of strips, wires, hexagons and profiles.
 
 
 
 
 
 
6Continuous Casting Mill
These are used to solidify molten metal into semi-finished product like billets, blooms or slabs for final rolling in the finishing mills.
 
 
 
 
 
 
7Billets
The formed products are further processed via profile rolling and drawing.
 
 
 
 
 
 
8Rolling Mill
The rolling mill creates finished products that are high on quality, tensile strength and bendability while having uniform thickness throughout. It is a fully automatic rolling mill with technology from TEMCORE Belgium.
 
 
 
 
 
 
9Testing Evaluation
The testing and evaluation of the finished product ensures that the rebars do not deform under tensile stress and do not yield their elasticity under pressure.
 
 
 
 
 
 
10Shipment
On time delivery system with SMS facility and dedicated after sales service support.